I encountered a few well-defined problems with my original design before ever putting pen to paper (or cardboard, in this case), and though I certainly didn't account for every detail of my idea prior to building it, I saved a lot of time and frustration simply by carefully imagining and visualizing how this mechanism would work. It's fairly safe to say that his skill surpassed even the best builders here on instructables, but I find this process to be very helpful nevertheless. When he sat down to finally build his creation, it had been so thoroughly examined and vetted that it was usually assembled and operated without issue - this includes very complex mechanisms like the modern motor. Inventor Nikola Tesla was famously able to create entire complex designs for his inventions solely in his mind, test-run and troubleshoot any potential mechanical issues to redesign his idea, and even measure out parts using nothing but his imagination. (depending on how you want to attach your plunge base attachment to your fixed router) Lexan Acrylic Sheet (this is what I used for the body of my plunge base, but this could be made using wood/metal/plastic/hard rubber/etc)Ĭardboard (for mocking up your design shape)Ĭompression Springs (the limited selection at my local hardware store influenced the dimensions of the rest of my design)Įpoxy / Cold Welding Mixture (I used JB Weld epoxy but anything with a high PSI rating will do)Īssorted Bolts, Screws, Washers, etc. Materials Needed (I'll specifically address the parts that I used for my design later in this instructable, but many of these will need to suit your particular router model): Safety Gear (eye protection, gloves, respiration mask, etc) This design can be slightly altered to accommodate nearly every model of fixed router that you might own, and can be done for the right price (already owning some of the mats, the parts needed cost me under $30) and with tools that even the most novice woodworkers will own. Thus, the inspiration for this project was born, and I found that with minimal cost and effort, I was able to fabricate a perfectly functional plunge router base that I can easily attach and remove from my fixed router. I found myself in the latter situation - unable to find a plunge router base for my Ryobi fixed router available separately - and wasn't particularly thrilled about buying a whole new plunge router that I would only find the need for occasionally. Purchasing a combo router kit can sometimes be prohibitively expensive, and for those who already own a fixed router but find themselves in need of a plunge router for a particular project, it isn't always possible or reasonably affordable to find a manufacturer-produced plunge base for their specific model. For most projects, a fixed router will take care of the job handily, but there are times when a plunge router is helpful or necessary. For many beginning woodworkers, the dilemma of whether to buy a fixed or plunge router (and when/why to use one over the other) can be confusing.
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